Key Takeaways

  • The BALLISTIC SEPARATOR is designed for precision and productivity in waste and recycling operations.
  • It sorts materials into 2D, 3D, and fine fractions using an inclined deck with oscillating paddles.
  • Key advantages include exceptional sorting accuracy, increased throughput, and low operating costs.
  • The machine produces high-quality output streams and reduces total ownership costs with energy-efficient design.
  • It integrates easily into new or existing recycling lines, ensuring maximum recovery and efficiency.

Engineered for Precision. Built for Productivity.

Our Ballistic Separator is a robust, high-efficiency mechanical sorting solution designed to meet the demands of modern waste and recycling operations. Developed with industrial reliability in mind, it delivers consistent separation of mixed material streams into 2D, 3D, and fine fractions, maximizing recovery rates and improving downstream processing efficiency.

From municipal solid waste to commercial and industrial recycling lines, this machine is a proven cornerstone of advanced material recovery facilities.


Standard Ballistic Separator Specifications

ParameterSpecification
Product NameBallistic Separator Machine
ApplicationMunicipal Solid Waste (MSW), RDF, Recycling
Capacity5 TPH – 50+ TPH
Separation Type2D / 3D / Fines Separation
Screening Size50 mm – 300 mm (customizable)
Deck TypeOscillating Paddle Deck
Number of DecksSingle / Double Deck
Machine AngleAdjustable Inclination (10° – 20°)
Stroke Length100 – 300 mm
Drive SystemGear Motor / Crank Mechanism
Motor Power3 HP – 15 HP
Material of ConstructionMild Steel / Stainless Steel
Wear PartsReplaceable Paddles / Plates
Feeding SystemConveyor / Hopper
Output Streams2D (Light), 3D (Heavy), Fines
Control SystemPLC / Manual Control Panel
Power SourceElectric

Heavy-Duty Ballistic Separator Specifications

ParameterSpecification
Capacity30 TPH – 100+ TPH
ApplicationLarge MSW & RDF Processing Plants
Motor Power10 HP – 30 HP
OperationContinuous Industrial Operation
Build TypeHeavy-Duty Reinforced Structure
Deck LengthUp to 6 meters
AutomationFully Automatic
MaintenanceLow Maintenance Design

Proven Separation Technology

The ballistic separator operates using an inclined deck with oscillating paddles, generating a controlled ballistic motion. This intelligent movement allows materials to self-separate according to their physical behavior:

  • Flat and light materials (2D) move upward
  • Rigid, rolling materials (3D) move downward
  • Fine particles fall through the screen openings

The result is clean, well-defined output streams in a single, continuous process.


Key Advantages

✔ Exceptional Sorting Accuracy

Delivers reliable separation even with highly mixed and variable waste streams.

✔ Increased Throughput

Designed for high-capacity operation, ensuring smooth material flow and minimal bottlenecks.

✔ Heavy-Duty Industrial Design

Built with reinforced steel construction and wear-resistant components for long service life.

✔ Low Operating Costs

Energy-efficient drive system and minimal maintenance requirements reduce total cost of ownership.

✔ Fully Adjustable Performance

Deck inclination, oscillation frequency, and stroke can be tailored to specific material types and plant layouts.

✔ Dry and Eco-Friendly Process

No water required, supporting sustainable and environmentally responsible operations.


Typical Applications

  • Municipal solid waste (MSW) processing
  • Packaging and plastic recycling
  • Commercial and industrial waste sorting
  • Construction and demolition waste
  • Fiber and paper recovery systems
  • RDF and SRF production lines

Output Fractions

Our ballistic separator produces three high-quality material streams:

  1. 2D Fraction
    Paper, cardboard, plastic films, flexible packaging
  2. 3D Fraction
    Bottles, cans, rigid plastics, containers
  3. Fine Fraction
    Sand, organics, glass fines, small debris

These clean fractions enhance the efficiency of optical sorters, air classifiers, and manual picking stations downstream.


Technical Highlights

  • Modular and compact design
  • Adjustable separation deck angle
  • Variable oscillation speed
  • Replaceable, wear-resistant paddles
  • Low vibration transfer to structure
  • Easy access for inspection and maintenance

(Custom sizes and capacities available on request.)


Built for Integration

Our ballistic separator is designed to integrate seamlessly into new or existing recycling lines. It can be supplied as a standalone unit or as part of a complete turnkey waste sorting system, including conveyors, screens, and advanced sorting technologies.


Why Choose Our Ballistic Separator?

  • Decades of engineering expertise
  • Proven performance in demanding environments
  • Custom-engineered solutions
  • Reliable after-sales support and spare parts availability
  • Designed to meet international safety and quality standards

When performance, durability, and efficiency matter, our ballistic separator delivers results you can rely on.

What is a ballistic separator?

A ballistic separator is an advanced waste segregation machine used to separate mixed waste into 2D, 3D, and fine fractions based on shape, density, and weight. It is widely used in municipal solid waste (MSW), RDF, and recycling plants.

How does a ballistic separator work?

The machine uses oscillating paddles and an inclined screening deck to separate materials. Light and flat materials move upward, heavy rolling materials move downward, and fine particles pass through the screen openings.

What materials can a ballistic separator process?

Ballistic separators can process municipal solid waste, RDF, paper, cardboard, plastics, bottles, metals, glass, construction waste, and industrial recyclables.

What are the advantages of a ballistic separator?

Key advantages include:
Efficient 2D and 3D waste separation
High throughput capacity
Low maintenance and operating cost
Improved recycling efficiency
Reduced manual sorting effort
Better RDF quality production

Why is a ballistic separator important in RDF plants?

Ballistic separators improve RDF quality by separating combustible light materials from heavy contaminants such as glass, stones, and metals. This increases fuel consistency and calorific value.

Can ballistic separators handle wet and mixed waste?

Yes, ballistic separators are designed to process mixed municipal solid waste, including wet and dry materials, with adjustable settings for different waste streams.


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Request a Quote or Consultation

Contact our technical team today to discuss your material type, capacity requirements, and plant layout. We’ll help you select the right ballistic separator solution to maximize recovery and operational efficiency.

📩 Get in touch — power your recycling line with precision separation.