RDF Briquette Machine with Pre-Feeder
The RDF Briquette Machine with Pre-Feeder, manufactured by Mechwaste Private Limited, is an integrated system designed for efficient densification of Refuse Derived Fuel (RDF) into high-density, uniform briquettes. The system ensures continuous, controlled feeding and stable compaction, resulting in consistent briquette quality and reliable long-term operation.
This combination is ideal for municipal solid waste processing plants, waste-to-energy projects, and cement plants, where uninterrupted operation and uniform fuel quality are critical.
System Overview
The system consists of:
- Pre-Feeder Unit for regulated material flow
- RDF Briquette Machine for high-pressure densification
The pre-feeder eliminates material surges and choking, while the briquette machine converts processed RDF into compact briquettes suitable for storage, transport, and combustion.
Process Flow
- Segregated, shredded, and dried RDF material is fed into the pre-feeder
- Pre-feeder delivers material at a controlled and adjustable rate
- RDF briquette machine applies high compaction pressure
- Uniform, high-density briquettes are discharged continuously
Technical Features
Pre-Feeder
- Heavy-duty MS fabricated hopper and frame
- Variable speed drive (VFD) for precise feed control
- Anti-bridging and anti-jamming feeding mechanism
- Belt / chain / screw feeder based on material characteristics
- Designed for continuous industrial operation
RDF Briquette Machine
- High-pressure mechanical / hydraulic briquetting system
- Robust frame for vibration-free operation
- Wear-resistant compaction parts for extended service life
- Low power consumption with optimized drive system
- Consistent briquette size and density
Technical Specifications – Integrated System
| Parameter | Specification |
|---|---|
| System Type | RDF Briquette Machine with Pre-Feeder |
| Input Material | Processed RDF (plastic, paper, textile, biomass mix) |
| Feed Size | ≤ 20–30 mm |
| Moisture Content | ≤ 15% (recommended) |
| Briquette Shape | Cylindrical / Square |
| Briquette Size | 50–90 mm (customizable) |
| Briquette Density | 1.0 – 1.4 g/cm³ |
| Production Capacity | 500 kg/hr to 3 TPH |
| Pre-Feeder Hopper Capacity | 1–5 m³ |
| Drive System | Motor + Gearbox / Hydraulic |
| Connected Load | 35–100 HP (system dependent) |
| Power Supply | 415 V, 3 Phase, 50 Hz |
| Control System | Manual / Semi-Automatic / PLC-Based |
| Construction | Heavy-duty MS fabricated |
| Operation Mode | Continuous duty |
| Safety Features | Emergency stop, guards, overload protection |
Applications
- Cement plants (alternative fuel – RDF)
- Thermal power plants
- Industrial boilers and furnaces
- Waste-to-Energy (WtE) projects
- Municipal solid waste processing facilities
Advantages
- Uniform and controlled material feeding
- Improved briquette density and quality
- Reduced machine wear and downtime
- Lower operating and maintenance costs
- Easy integration with existing RDF processing lines
- Supports sustainable waste-to-fuel conversion
Why Mechwaste
- Engineered for Indian MSW and RDF conditions
- Customizable capacities and configurations
- Proven heavy-duty design for continuous operation
- Strong technical support and service network
Mechwaste Private Limited delivers complete RDF briquetting solutions that help convert waste into a reliable, cost-effective alternative fuel.